Performance Diesel Injectors 116-8866

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Performance Diesel Injectors 116-8866
Details
The performance diesel injectors 116-8866 is a high-flow gas injection valve specifically designed for high-power natural gas engines in heavy-duty trucks, buses, and marine applications. Driven by a high-speed solenoid valve, it offers rapid response and accurately measures the flow rate of high-pressure natural gas (CNG) or liquefied natural gas (LNG regasification) entering the intake manifold. The valve body is constructed from high-strength aluminum alloy and stainless steel, with internal flow channels optimized by CFD, ensuring excellent linearity and repeatability while maintaining ultra-high flow rates. Its special valve seat and sealing materials resist corrosion from trace amounts of hydrogen sulfide that may be present in the gas medium, ensuring long-term reliability and safety. This product is a core fuel metering component that meets the low-carbon emission and low-cost operation requirements of heavy-duty commercial vehicles.
Category
CAT Diesel Injector
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Description
 
Product Parameters
 

Model

Performance Diesel Injectors 116-8866

Applicable Fuels

Compressed Natural Gas (CNG), Liquefied Natural Gas (LNG, after regasification)

Installation Method

Multi-point sequential injection via intake manifold

Drive Type

High-speed solenoid valve

Coil Resistance

High resistance, approximately 12 - 16 Ω

Maximum Flow Rate (Air Equivalent, @ 5 bar differential pressure)

450 kg/h

Operating Pressure Range

8 - 20 bar (gas rail pressure)

Response Time (On/Off)

< 2.5 ms

Operating Temperature

-40°C to +120°C

Seat Material

Special stainless steel, resistant to hydrogen sulfide corrosion

Sealing Material

Perfluoroelastomer (FFKM)

Electrical Interface

Automotive-grade waterproof connector

Protection Rating

IP67

 

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FAQ
 

Q: Do gas injectors require regular maintenance?

A: Yes. Although natural gas is cleaner than diesel, it may carry trace amounts of oil, particles, or hydrogen sulfide from the pipeline. Recommendations: 1. Replace the gas filter regularly (usually every 10,000-20,000 km or as per the manual). 2. Every 40,000-60,000 km, check the flow consistency of the injection valves. If necessary, perform a non-disassembly cleaning with a specialized cleaner or ultrasonic cleaning on professional equipment to remove any contaminants that may have accumulated in the valve orifices.

Q: What are the dangers of a gas injector leak?

A: Extremely dangerous. Natural gas is a flammable and explosive gas. A leaking injection valve (especially an internal leak when the engine is off) can cause gas to enter the intake manifold, potentially leading to: 1. Detonation during startup: When the starter motor turns the engine, the accumulated air-fuel mixture in the cylinder may burn violently, damaging the starter motor or flywheel. 2. Spontaneous entry into the cylinder: This can cause the engine to continue running after the ignition switch is turned off ("running"). If any signs of a leak are detected (such as a gas smell), the gas cylinder valve must be closed immediately, and the engine stopped for inspection.

Q: How to test if the fuel injectors are working properly?

A: Professional testing requires a fuel injector flow test bench to measure the flow curves and sealing performance at different duty cycles. Preliminary checks can be performed on the vehicle: 1. Use a diagnostic tool to read fuel system fault codes and long-term fuel trim values. 2. With the engine running, use a stethoscope or long-handled screwdriver to listen for clear and even "clicking" sounds from each injection valve. 3. Measure the resistance of each injector coil to ensure it is consistent and within the standard range.

 

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