Diesel Engine Fuel Injector 249-0709

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Diesel Engine Fuel Injector 249-0709
Details
The diesel engine fuel injector 249-0709 is an air-assisted selective catalytic reduction (SCR) system urea injection valve for diesel vehicles meeting China IV and higher emission standards. It mixes diesel exhaust fluid (AdBlue/DEF) with compressed air and injects it into the decomposer of the exhaust pipe in a highly atomized state. Air-assisted technology produces finer urea droplets, promoting faster hydrolysis into ammonia (NH₃) at high temperatures, thus reacting more efficiently with nitrogen oxides (NOx). This injection valve is made of corrosion-resistant stainless steel and special ceramic materials, with an integrated one-way valve to prevent backflow and a self-cleaning function, effectively reducing the risk of urea crystallization and blockage. Its precise metering and excellent atomization are key to ensuring the conversion efficiency of the SCR system and reducing NOx emissions.
Category
CAT Diesel Injector
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Description
 
Product Parameters
 

Model

Diesel Engine Fuel Injector 249-0709

Application

Diesel Vehicle SCR Aftertreatment System

Type

Air-Assisted Urea Injection Valve

Working Medium

32.5% Urea Aqueous Solution (DEF/AdBlue)

Auxiliary Air Pressure

4 - 6 bar (compressed air)

Urea Pressure

Provided by metering pump, approximately 5 - 9 bar

Maximum Urea Injection Quantity

3.0 kg/h

Atomized Particle Size

SMD < 50 μm

Drive Method

Solenoid valve, high-resistance coil

Control Signal

PWM

Operating Temperature Range

-40°C to +130°C (with cooling protection)

Protection Rating

IP6K9K

Interfaces

Urea inlet, compressed air inlet, electrical interface

 

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FAQ
 

Q: What are the advantages of air-assisted injection compared to airless injection?

A: The main advantage is better atomization quality and stronger anti-crystallization ability. Compressed air can "shred" urea droplets into finer particles, evaporate faster, and leave less residue on the exhaust pipe wall, thus reducing the risk of crystallization and clogging at low temperatures in the nozzle and decomposition pipe walls. However, its disadvantage is that it requires an additional compressed air source (usually provided by a small air pump), and the system is more complex.

Q: What should I do if the urea injection valve is clogged by crystallization?

A: Follow these steps: 1. Check: Confirm whether the crystallization is external to the nozzle or internal. 2. Clean: Remove the injection valve and soak it in pure water below 80°C (do not use sharp tools to force it open, as this may damage the precision nozzle). For stubborn crystals, use a special urea crystallizer cleaner. 3. Check the system: After cleaning, check the urea solution quality, filter condition, nozzle heater, and air supply for proper functioning to eliminate the root cause of crystallization (such as persistently low exhaust temperature or the use of inferior urea).

Q: How can I determine if the SCR system is malfunctioning due to a faulty injection valve?

A: In addition to the engine malfunction indicator lamp (MIL) illuminating, the following symptoms may also appear: 1. A "Low Urea Level" or "Emissions System Fault" warning light appears on the dashboard. 2. The diagnostic tool reads fault codes related to "Urea Injection," "Pressure Build-up Failure," or "Injection Quantity Deviation" (such as P204F, P2050, etc.). 3. The vehicle enters "Torque Limiting Mode," resulting in a significant drop in power; this is a protection mechanism triggered by the ECU to prevent excessive emissions. 4. Reading the actual NOx value using an OBD device may reveal a significantly higher than normal level.

 

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