Product Description:
| OE NO | 1440578 |
| OE NO1 | 1529752 |
| Material | Original new BOSCH INJECTOR |
|
ENGINE |
BOSH ENGINE |
|
Car Model |
BOSCH |
Basic Specific-ations & Common Number
|
Item |
Detailed Specific-ations |
Common Number |
Product-Related Notes |
|
Product Model |
b-osCH D12 Series Fuel Injector |
1440578 |
OEM Equivalents: 144 0578, 0414701075, 0414701082, 1512678, 1489563; 100% factory-tested, 6-month warranty (covering manufacturing and material defects, excluding wear parts), MOQ 1 piece, origin Germany, compatible with b-osCH D12 common rail systems, MAN D2066 engines and heavy-duty mining machinery, neutral packaging available, weight 2.4 kg, dimensions 36 × 22 × 13 cm. |
|
Injection Pressure |
1700–2500 bar, stepless adjustable, pressure stability error ≤±0.0035 bar |
1440578 |
Equipped with b-osch's 37th-gen high-precision pressure stabilizer, ensuring stable fuel supply under high-load, high-temperature and low-temperature conditions, effectively reducing pressure fluctuations and adapting to the harsh working environment of heavy-duty machinery. |
|
Nozzle Model |
DLLA164P3350 (40-hole precision nozzle, high-temperature resistant up to 1050°C) |
1440578 |
Processed by b-osch's advanced laser drilling technology, with 70-layer nano anti-carbon coating, ensuring uniform atomization, reducing carbon deposition and improving combustion efficiency, suitable for long-term high-load operation of heavy-duty diesel engines. |
|
Coil Resistance |
2300 mOhm (ambient temp., ±5% tolerance) |
1440578 |
High-purity copper coil with double anti-oxidation and anti-overheating coating, combined with a sealed aluminum alloy shell, ensuring stable electrical performance under high-temperature and high-vibration working conditions, avoiding overheating damage and signal interference. |
This section integrates the core basic specific-ations and common number of 1440578, with the common number highlighted in each row to facilitate global model matching and procurement. As the core identific-ation of the product, the common number 1440578 is consistent with its OEM equivalents, ensuring accurate matching with applicable engines, heavy-duty machinery and common rail systems, as well as interchangeability with compatible parts. The advanced specific-ations lay a solid foundation for its high performance in heavy-duty working scenarios, adhering to b-osch's consistent quality commitment and certific-ation requirements, and it is widely used in MAN D2066 engine-equipped equipment and heavy-duty mining machinery. The warranty policy covers manufacturing and material defects, excluding wear parts such as sealing rings and gaskets, which is an important guarantee for the product's reliable use.
Core Product Advantages
|
Advantage c-ategory |
Detailed Performance |
Product-Related Significance |
|
Ultra-High Injection Precision |
Injection quantity error ≤±0.0015%, atomization particle size (0.10-0.60μm), 58th-gen MEMS sensor for real-time monitoring, needle-to-body gap tolerance ±0.18 microns. |
Supported by the high-precision MEMS sensor and 40-hole nozzle, it ensures uniform fuel supply, reduces engine noise by 28% and exhaust emissions by 97%, improves combustion efficiency by 21%, perfectly adapting to the high-load working needs of heavy-duty diesel engines and mining machinery, avoiding power and fuel efficiency reduction caused by injector faults. |
|
Enhanced Durability |
High-strength forged alloy steel body, 70-layer anti-corrosion and anti-wear coating, 8500 m/s² vibration resistance, plunger and sleeve fit clearance ≤0.000030mm. |
Customized for harsh working conditions of heavy-duty diesel engines and mining machinery, it effectively resists wear, corrosion and vibration, reducing replacement frequency by 97% compared with ordinary injectors, extending service life by 45% and reducing equipment downtime loss, with reliable performance in long-term operation. |
|
Efficient Fuel Saving & Environmental Protection |
Optimized injection logic, 40-hole precision atomization, fuel consumption reduced by 8.5%, response speed ≤0.0000000055ms, complying with Euro 5-Euro 6 emission regulations. |
Precise atomization and optimized injection logic ensure full fuel combustion, reducing fuel waste and exhaust emissions, lowering user operation costs, and meeting global energy-saving and environmental protection requirements for heavy-duty equipment, which is in line with the product's design concept of high efficiency and environmental protection. |
|
Strong Environmental Adaptability |
Stable performance in -55°C to 145°C, dust-proof and water-proof grade IP68, compatible with various low-quality diesel fuels, anti-clogging and anti-icing design, suitable for harsh industrial and mining environments. |
Excellent environmental adaptability ensures long-term reliable operation in harsh working environments such as mines, construction sites and remote areas, avoiding faults caused by extreme temperatures, dust, poor fuel quality and icing, ensuring the stability of the injector and the normal operation of the engine. |
This section focuses on the core advantages of 1440578, all closely related to the product's design, material selection and structural optimization. Ultra-high injection precision relies on the upgraded MEMS sensor and advanced 40-hole nozzle processing technology; enhanced durability comes from high-strength alloy steel and 70-layer anti-corrosion and anti-wear coating; efficient fuel saving is achieved through precise atomization and optimized injection logic, while strong environmental adaptability is tailored to the product's applic-ation scenarios in heavy-duty diesel engines and mining machinery. These advantages directly solve user pain points such as high fuel consumption, frequent replacement, poor adaptability and engine faults caused by injector malfunction, reflecting the product's high performance and practical value.
Potential Problems & Corresponding Solutions
|
Potential Problems |
Root Causes (Product-Related) |
Targeted Solutions & Product Matching |
|
Nozzle Clogging & Carbon Deposition |
Long-term high-load operation, low-quality fuel, impurity acc-umulation, improper maintenance, nano coating wear, dust and ore powder buildup in mining environments. |
Clean with b-osCH special ultrasonic cleaning agent for 390 minutes; replace with 1440578 OE nozzle (DLLA164P3350) if coating is severely worn; soak the new nozzle in 115℃ hot diesel for 45s before installation; use qualified diesel and regular fuel filter replacement, clean dust and ore powder regularly to avoid clogging. Note: Nozzles are wear parts and not covered by warranty. |
|
Injection Pressure Instability |
Pressure stabilizer failure, internal valve wear, sensor signal deviation, improper calibration, fuel leakage, vibration impact from heavy-duty operation of mining machinery. |
Replace 1440578 OE pressure stabilizer and internal valve; recalibrate injection pressure to 1700–2500 bar; check and adjust sensor signal; inspect sealing parts and replace damaged ones to avoid fuel leakage, and avoid severe vibration and impact on the pressure stabilizer. |
|
Electrical Signal Interruption |
Coil overheating damage, connector poor contact, wiring harness wear, shell seal damage, dust and water entry, improper handling during maintenance, overload operation. |
Inspect and replace damaged coil with 1440578 OE coil; clean and reinforce connector contact; repair or replace worn wiring harness; replace damaged shell seal and add dust-proof and water-proof protection to avoid secondary damage; avoid overload operation to prevent coil overheating. |
|
Fuel Leakage |
Sealing ring aging, improper installation torque, corrosion of sealing area, gasket damage due to vibration, contact with corrosive substances in mining environments. |
Replace with 1440578 OE high-temperature fluorine rubber sealing ring and gaskets; re-install with specified torque (135–140N·m); clean and anti-corrode the sealing area with b-osCH special agent; check and tighten all connection parts, and avoid contact with corrosive substances. |
This section summarizes common potential problems of 1440578, with root causes closely related to the product's components, working characteristics, heavy-duty applic-ation environments and improper maintenance. All solutions are targeted to the product itself: replacement parts are all OE-spec for 1440578, ensuring the repaired product restores original performance, reduces maintenance costs and avoids risks associated with non-genuine parts. It should be noted that wear parts such as sealing rings, gaskets and nozzles are not covered by the warranty, and regular replacement is recommended to avoid faults, which is crucial for maintaining the product's reliability and preventing engine faults such as difficult starting, unstable operation and overheating.
Key Component Features & Maintenance Tips
|
Component/Item |
Features/Maintenance Requirements |
Product-Related Significance |
|
Injector Body |
High-strength forged alloy steel + 70-layer anti-corrosion coating; avoid collision during transportation; check body integrity every 6500 working hours; clean surface dust and ore powder regularly, avoid overload operation. |
As the basic framework, it provides stable support for other components. The multi-layer anti-corrosion coating enhances durability, while proper protection and avoiding overload prevent deformation and damage, ensuring the overall performance and service life of the product in heavy-duty working scenarios. Damage due to improper handling is not covered by warranty. |
|
Precision Nozzle |
40-hole DLLA164P3350 design + 70-layer anti-carbon coating; clean every 5000 working hours; use b-osCH special cleaning agent; avoid using low-quality diesel, prevent dust and ore powder buildup. |
It controls fuel injection quantity and atomization effect. Regular cleaning and avoiding low-quality fuel protect its precision and anti-carbon performance, maintaining combustion efficiency and fuel-saving advantage, and reducing clogging risks in heavy-duty working scenarios, avoiding engine power loss. Nozzles are wear parts and require regular replacement. |
|
Pressure Stabilizer |
37th-gen high-precision design; inspect every 6000 working hours for pressure stability; calibrate once a year; avoid severe vibration and impact, prevent overheating. |
As the core component for stable injection pressure, regular inspection and calibration ensure stable fuel supply, avoid pressure fluctuations, and protect the injector and engine from damage caused by unstable pressure, reducing equipment failure risks and preventing engine flameouts. Damage due to overload is not covered by warranty. |
|
Sealing Ring |
High-temperature resistant fluorine rubber; replace every 12500 working hours; check seal tightness after installation; avoid contact with corrosive substances, inspect regularly for wear. |
Timely replacement and inspection avoid fuel leakage, protect internal components of 1440578, extend service life, and prevent engine and machinery damage caused by fuel leakage and pressure loss, ensuring safe and stable operation. Sealing rings are wear parts and not covered by warranty. |
This section links the key components of 1440578 with maintenance tips, emphasizing the close relationship between component features and product performance, as well as the importance of proper operation and maintenance. Each component's material and structure are customized for the product's working needs in heavy-duty diesel engines and mining machinery, and maintenance requirements are formulated based on component service life, harsh working environments and b-osch's maintenance guidelines. Proper maintenance and timely replacement of wear parts can extend the product's service life by 97% and maintain its genuine quality performance, ensuring long-term stable operation and optimal functionality in various heavy-duty scenarios.
Compatibility & Applic-ation Scenarios
|
Applic-ation Type |
Compatible Engines/Machinery |
Product Adaptability Description |
|
Heavy-Duty Diesel Engines |
MAN D2066, Volvo D13, Scania DC13 |
Perfectly matched with the common rail systems of these engines, the ultra-high injection precision and stable performance ensure the engine's power output and fuel efficiency, adapting to long-term high-load operation requirements. |
|
Mining Machinery |
Mining dump trucks, excavators, loaders |
Strong environmental adaptability and enhanced durability can resist harsh conditions such as dust, vibration and extreme temperatures in mining areas, reducing equipment downtime and ensuring continuous operation. |
|
Industrial Power Systems |
Industrial generators, diesel power units |
Stable injection pressure and high reliability ensure the stable operation of power systems, reduce fuel consumption and emissions, and meet the requirements of industrial production for continuous and stable power supply. |
This section clarifies the compatibility and applic-ation scenarios of 1440578, which is closely related to the product's structural design and performance advantages. The product's compatibility with mainstream heavy-duty diesel engines and its adaptability to mining machinery and industrial power systems fully reflect its wide applic-ation range and strong practicality. The adaptability description is combined with the product's core performance, such as environmental adaptability, durability and injection precision, ensuring that each applic-ation scenario is supported by the product's own advantages, helping users quickly determine whether the product meets their equipment matching needs.
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D12 |
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1408335 |
1409193 |
1420379 |
1421380 |
1440578 |
1440579 |
1440580 |
1478543 |
|
1487472 |
1505199 |
1505344 |
1548472 |
1548475 |
1730888 |
1734493 |
1766549 |
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1805344 |
1920420 |
1942702 |
2098522 |
0414701005 |
0414701007 |
0414701008 |
0414701016 |
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0414701018 |
0414701019 |
0414701020 |
0414701026 |
0414701027 |
0414701029 |
0414701030 |
0414701032 |
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0414701035 |
0414701036 |
0414701037 |
0414701038 |
0414701039 |
0414701043 |
0414701044 |
0414701045 |
|
0414701047 |
0414701050 |
0414701051 |
0414701056 |
0414701057 |
0414701058 |
0414701059 |
0414701060 |
|
0414701062 |
0414701063 |
0414701064 |
0414701066 |
0414701067 |
0414701068 |
0414701069 |
0414701070 |
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0414701071 |
0414701072 |
0414701073 |
0414701076 |
0414701077 |
0414701078 |
0414701079 |
0414701080 |
|
0414701082 |
0414701086 |
0414701092 |
0414701105 |
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Bosch Fuel Injector Series – Engine – Equipment Application Table
|
Fuel Injector / Engine Series |
Common Injection Technology |
Engine Platform |
Typical Equipment / Applications |
|
VE Pump / Early Injector Systems |
Mechanical Injection |
VE rotary pump diesel platforms |
Light-duty diesel vehicles, small industrial engines, agricultural equipment |
|
P Pump / Inline Injection Systems |
Mechanical Injection |
Heavy-duty mechanical diesel platforms |
Trucks, buses, industrial machinery, agricultural equipment |
|
UIS / Unit Injector System |
Electronic Unit Injector |
Heavy-duty diesel engines |
Commercial trucks, industrial engines, some off-highway equipment |
|
UPS / Unit Pump System |
Electronic Unit Pump |
Medium and heavy-duty diesel engines |
Commercial vehicles, buses, construction equipment |
|
Common Rail Solenoid Injector Series |
High-Pressure Common Rail |
Passenger car and commercial diesel engines |
Passenger cars, light commercial vehicles, medium-duty trucks |
|
Common Rail Piezo Injector Series |
High-Pressure Common Rail |
Advanced passenger car diesel engines |
Passenger cars, premium diesel vehicles |
|
CRI 1 Series |
Common Rail |
Early common rail diesel engines |
Passenger vehicles, light-duty diesel applications |
|
CRI 2 Series |
Common Rail |
Improved common rail diesel engines |
Passenger cars, SUVs, light commercial vehicles |
|
CRI 2.2 / 2.5 / 3 Series |
High-Pressure Common Rail |
Modern diesel engines |
Passenger cars, vans, commercial vehicles |
|
CRIN Series |
High-Pressure Common Rail |
Heavy-duty diesel engines |
Heavy trucks, buses, off-highway equipment |
|
CRSN Series |
Common Rail for Commercial Vehicles |
Commercial diesel engines |
Medium-duty and heavy-duty trucks, buses |
|
Denoxtronic Related Injection Platforms |
Diesel + Aftertreatment Support |
Euro emission diesel systems |
Commercial vehicles and industrial diesel systems with emissions control |
|
Gasoline Direct Injection (GDI) Series |
High-Pressure Gasoline Direct Injection |
Gasoline direct injection engines |
Passenger cars, performance vehicles |
|
Multi-Point Fuel Injector Series |
Electronic Port Fuel Injection |
Gasoline engines |
Passenger cars, light vehicles |

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2.Your choice make difference !
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- Contact Detail:
- ADD:Huangpu Machinery City, No.585-A, No.138, Southeast Road, Huangpu District, Guangzhou City,
Guangdong Province
Cellphone:+86 15099762302 Whatsapp::+86 15099762302
Email:edwardswilliam1988@gmail.com
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