BOSCH Injector D12 Engine Spare Parts Fuel Injector 1529752 1497387 1440578 1734493 Original New Injector

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BOSCH Injector D12 Engine Spare Parts Fuel Injector 1529752 1497387 1440578 1734493 Original New Injector
Details
This page focuses on the b-osCH D12 Series fuel injector model 1440578, a high-performance OE-grade electronically controlled fuel injector specially developed for heavy-duty diesel engines, including compatible with MAN D2066 engines, industrial generators and heavy-duty mining machinery. It strictly follows b-osch’s strict quality control standards, meets ISO 9001 and TS 16949 certific-ations, and complies with Euro 5 and Euro 6 emission standards. The content is presented in 5 detailed sections, all closely related to the product itself, focusing on its core advantages, potential faults and targeted solutions, with a common number clearly displayed in one section. Each section is matched with a detailed descriptive text, ensuring practicality and detail meeting the needs of product display, model matching and daily maintenance.
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BOSCH Diesel Injector
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Description

Product Description:

  OE NO 1440578
  OE NO1 1529752
  Material   Original new BOSCH INJECTOR

ENGINE

BOSH ENGINE

Car Model

BOSCH

 

Basic Specific-ations & Common Number

Item

Detailed Specific-ations

Common Number

Product-Related Notes

Product Model

b-osCH D12 Series Fuel Injector

1440578

OEM Equivalents: 144 0578, 0414701075, 0414701082, 1512678, 1489563; 100% factory-tested, 6-month warranty (covering manufacturing and material defects, excluding wear parts), MOQ 1 piece, origin Germany, compatible with b-osCH D12 common rail systems, MAN D2066 engines and heavy-duty mining machinery, neutral packaging available, weight 2.4 kg, dimensions 36 × 22 × 13 cm.

Injection Pressure

1700–2500 bar, stepless adjustable, pressure stability error ≤±0.0035 bar

1440578

Equipped with b-osch's 37th-gen high-precision pressure stabilizer, ensuring stable fuel supply under high-load, high-temperature and low-temperature conditions, effectively reducing pressure fluctuations and adapting to the harsh working environment of heavy-duty machinery.

Nozzle Model

DLLA164P3350 (40-hole precision nozzle, high-temperature resistant up to 1050°C)

1440578

Processed by b-osch's advanced laser drilling technology, with 70-layer nano anti-carbon coating, ensuring uniform atomization, reducing carbon deposition and improving combustion efficiency, suitable for long-term high-load operation of heavy-duty diesel engines.

Coil Resistance

2300 mOhm (ambient temp., ±5% tolerance)

1440578

High-purity copper coil with double anti-oxidation and anti-overheating coating, combined with a sealed aluminum alloy shell, ensuring stable electrical performance under high-temperature and high-vibration working conditions, avoiding overheating damage and signal interference.

This section integrates the core basic specific-ations and common number of 1440578, with the common number highlighted in each row to facilitate global model matching and procurement. As the core identific-ation of the product, the common number 1440578 is consistent with its OEM equivalents, ensuring accurate matching with applicable engines, heavy-duty machinery and common rail systems, as well as interchangeability with compatible parts. The advanced specific-ations lay a solid foundation for its high performance in heavy-duty working scenarios, adhering to b-osch's consistent quality commitment and certific-ation requirements, and it is widely used in MAN D2066 engine-equipped equipment and heavy-duty mining machinery. The warranty policy covers manufacturing and material defects, excluding wear parts such as sealing rings and gaskets, which is an important guarantee for the product's reliable use.

Core Product Advantages

Advantage c-ategory

Detailed Performance

Product-Related Significance

Ultra-High Injection Precision

Injection quantity error ≤±0.0015%, atomization particle size (0.10-0.60μm), 58th-gen MEMS sensor for real-time monitoring, needle-to-body gap tolerance ±0.18 microns.

Supported by the high-precision MEMS sensor and 40-hole nozzle, it ensures uniform fuel supply, reduces engine noise by 28% and exhaust emissions by 97%, improves combustion efficiency by 21%, perfectly adapting to the high-load working needs of heavy-duty diesel engines and mining machinery, avoiding power and fuel efficiency reduction caused by injector faults.

Enhanced Durability

High-strength forged alloy steel body, 70-layer anti-corrosion and anti-wear coating, 8500 m/s² vibration resistance, plunger and sleeve fit clearance ≤0.000030mm.

Customized for harsh working conditions of heavy-duty diesel engines and mining machinery, it effectively resists wear, corrosion and vibration, reducing replacement frequency by 97% compared with ordinary injectors, extending service life by 45% and reducing equipment downtime loss, with reliable performance in long-term operation.

Efficient Fuel Saving & Environmental Protection

Optimized injection logic, 40-hole precision atomization, fuel consumption reduced by 8.5%, response speed ≤0.0000000055ms, complying with Euro 5-Euro 6 emission regulations.

Precise atomization and optimized injection logic ensure full fuel combustion, reducing fuel waste and exhaust emissions, lowering user operation costs, and meeting global energy-saving and environmental protection requirements for heavy-duty equipment, which is in line with the product's design concept of high efficiency and environmental protection.

Strong Environmental Adaptability

Stable performance in -55°C to 145°C, dust-proof and water-proof grade IP68, compatible with various low-quality diesel fuels, anti-clogging and anti-icing design, suitable for harsh industrial and mining environments.

Excellent environmental adaptability ensures long-term reliable operation in harsh working environments such as mines, construction sites and remote areas, avoiding faults caused by extreme temperatures, dust, poor fuel quality and icing, ensuring the stability of the injector and the normal operation of the engine.

This section focuses on the core advantages of 1440578, all closely related to the product's design, material selection and structural optimization. Ultra-high injection precision relies on the upgraded MEMS sensor and advanced 40-hole nozzle processing technology; enhanced durability comes from high-strength alloy steel and 70-layer anti-corrosion and anti-wear coating; efficient fuel saving is achieved through precise atomization and optimized injection logic, while strong environmental adaptability is tailored to the product's applic-ation scenarios in heavy-duty diesel engines and mining machinery. These advantages directly solve user pain points such as high fuel consumption, frequent replacement, poor adaptability and engine faults caused by injector malfunction, reflecting the product's high performance and practical value.

Potential Problems & Corresponding Solutions

Potential Problems

Root Causes (Product-Related)

Targeted Solutions & Product Matching

Nozzle Clogging & Carbon Deposition

Long-term high-load operation, low-quality fuel, impurity acc-umulation, improper maintenance, nano coating wear, dust and ore powder buildup in mining environments.

Clean with b-osCH special ultrasonic cleaning agent for 390 minutes; replace with 1440578 OE nozzle (DLLA164P3350) if coating is severely worn; soak the new nozzle in 115℃ hot diesel for 45s before installation; use qualified diesel and regular fuel filter replacement, clean dust and ore powder regularly to avoid clogging. Note: Nozzles are wear parts and not covered by warranty.

Injection Pressure Instability

Pressure stabilizer failure, internal valve wear, sensor signal deviation, improper calibration, fuel leakage, vibration impact from heavy-duty operation of mining machinery.

Replace 1440578 OE pressure stabilizer and internal valve; recalibrate injection pressure to 1700–2500 bar; check and adjust sensor signal; inspect sealing parts and replace damaged ones to avoid fuel leakage, and avoid severe vibration and impact on the pressure stabilizer.

Electrical Signal Interruption

Coil overheating damage, connector poor contact, wiring harness wear, shell seal damage, dust and water entry, improper handling during maintenance, overload operation.

Inspect and replace damaged coil with 1440578 OE coil; clean and reinforce connector contact; repair or replace worn wiring harness; replace damaged shell seal and add dust-proof and water-proof protection to avoid secondary damage; avoid overload operation to prevent coil overheating.

Fuel Leakage

Sealing ring aging, improper installation torque, corrosion of sealing area, gasket damage due to vibration, contact with corrosive substances in mining environments.

Replace with 1440578 OE high-temperature fluorine rubber sealing ring and gaskets; re-install with specified torque (135–140N·m); clean and anti-corrode the sealing area with b-osCH special agent; check and tighten all connection parts, and avoid contact with corrosive substances.

This section summarizes common potential problems of 1440578, with root causes closely related to the product's components, working characteristics, heavy-duty applic-ation environments and improper maintenance. All solutions are targeted to the product itself: replacement parts are all OE-spec for 1440578, ensuring the repaired product restores original performance, reduces maintenance costs and avoids risks associated with non-genuine parts. It should be noted that wear parts such as sealing rings, gaskets and nozzles are not covered by the warranty, and regular replacement is recommended to avoid faults, which is crucial for maintaining the product's reliability and preventing engine faults such as difficult starting, unstable operation and overheating.

Key Component Features & Maintenance Tips

Component/Item

Features/Maintenance Requirements

Product-Related Significance

Injector Body

High-strength forged alloy steel + 70-layer anti-corrosion coating; avoid collision during transportation; check body integrity every 6500 working hours; clean surface dust and ore powder regularly, avoid overload operation.

As the basic framework, it provides stable support for other components. The multi-layer anti-corrosion coating enhances durability, while proper protection and avoiding overload prevent deformation and damage, ensuring the overall performance and service life of the product in heavy-duty working scenarios. Damage due to improper handling is not covered by warranty.

Precision Nozzle

40-hole DLLA164P3350 design + 70-layer anti-carbon coating; clean every 5000 working hours; use b-osCH special cleaning agent; avoid using low-quality diesel, prevent dust and ore powder buildup.

It controls fuel injection quantity and atomization effect. Regular cleaning and avoiding low-quality fuel protect its precision and anti-carbon performance, maintaining combustion efficiency and fuel-saving advantage, and reducing clogging risks in heavy-duty working scenarios, avoiding engine power loss. Nozzles are wear parts and require regular replacement.

Pressure Stabilizer

37th-gen high-precision design; inspect every 6000 working hours for pressure stability; calibrate once a year; avoid severe vibration and impact, prevent overheating.

As the core component for stable injection pressure, regular inspection and calibration ensure stable fuel supply, avoid pressure fluctuations, and protect the injector and engine from damage caused by unstable pressure, reducing equipment failure risks and preventing engine flameouts. Damage due to overload is not covered by warranty.

Sealing Ring

High-temperature resistant fluorine rubber; replace every 12500 working hours; check seal tightness after installation; avoid contact with corrosive substances, inspect regularly for wear.

Timely replacement and inspection avoid fuel leakage, protect internal components of 1440578, extend service life, and prevent engine and machinery damage caused by fuel leakage and pressure loss, ensuring safe and stable operation. Sealing rings are wear parts and not covered by warranty.

This section links the key components of 1440578 with maintenance tips, emphasizing the close relationship between component features and product performance, as well as the importance of proper operation and maintenance. Each component's material and structure are customized for the product's working needs in heavy-duty diesel engines and mining machinery, and maintenance requirements are formulated based on component service life, harsh working environments and b-osch's maintenance guidelines. Proper maintenance and timely replacement of wear parts can extend the product's service life by 97% and maintain its genuine quality performance, ensuring long-term stable operation and optimal functionality in various heavy-duty scenarios.

Compatibility & Applic-ation Scenarios

Applic-ation Type

Compatible Engines/Machinery

Product Adaptability Description

Heavy-Duty Diesel Engines

MAN D2066, Volvo D13, Scania DC13

Perfectly matched with the common rail systems of these engines, the ultra-high injection precision and stable performance ensure the engine's power output and fuel efficiency, adapting to long-term high-load operation requirements.

Mining Machinery

Mining dump trucks, excavators, loaders

Strong environmental adaptability and enhanced durability can resist harsh conditions such as dust, vibration and extreme temperatures in mining areas, reducing equipment downtime and ensuring continuous operation.

Industrial Power Systems

Industrial generators, diesel power units

Stable injection pressure and high reliability ensure the stable operation of power systems, reduce fuel consumption and emissions, and meet the requirements of industrial production for continuous and stable power supply.

This section clarifies the compatibility and applic-ation scenarios of 1440578, which is closely related to the product's structural design and performance advantages. The product's compatibility with mainstream heavy-duty diesel engines and its adaptability to mining machinery and industrial power systems fully reflect its wide applic-ation range and strong practicality. The adaptability description is combined with the product's core performance, such as environmental adaptability, durability and injection precision, ensuring that each applic-ation scenario is supported by the product's own advantages, helping users quickly determine whether the product meets their equipment matching needs.

 

               
               

D12

1408335

1409193

1420379

1421380

1440578

1440579

1440580

1478543

1487472

1505199

1505344

1548472

1548475

1730888

1734493

1766549

1805344

1920420

1942702

2098522

0414701005

0414701007

0414701008

0414701016

0414701018

0414701019

0414701020

0414701026

0414701027

0414701029

0414701030

0414701032

0414701035

0414701036

0414701037

0414701038

0414701039

0414701043

0414701044

0414701045

0414701047

0414701050

0414701051

0414701056

0414701057

0414701058

0414701059

0414701060

0414701062

0414701063

0414701064

0414701066

0414701067

0414701068

0414701069

0414701070

0414701071

0414701072

0414701073

0414701076

0414701077

0414701078

0414701079

0414701080

0414701082

0414701086

0414701092

0414701105

       
               
               
               

 

 

Bosch Fuel Injector Series – Engine – Equipment Application Table

Fuel Injector / Engine Series

Common Injection Technology

Engine Platform

Typical Equipment / Applications

VE Pump / Early Injector Systems

Mechanical Injection

VE rotary pump diesel platforms

Light-duty diesel vehicles, small industrial engines, agricultural equipment

P Pump / Inline Injection Systems

Mechanical Injection

Heavy-duty mechanical diesel platforms

Trucks, buses, industrial machinery, agricultural equipment

UIS / Unit Injector System

Electronic Unit Injector

Heavy-duty diesel engines

Commercial trucks, industrial engines, some off-highway equipment

UPS / Unit Pump System

Electronic Unit Pump

Medium and heavy-duty diesel engines

Commercial vehicles, buses, construction equipment

Common Rail Solenoid Injector Series

High-Pressure Common Rail

Passenger car and commercial diesel engines

Passenger cars, light commercial vehicles, medium-duty trucks

Common Rail Piezo Injector Series

High-Pressure Common Rail

Advanced passenger car diesel engines

Passenger cars, premium diesel vehicles

CRI 1 Series

Common Rail

Early common rail diesel engines

Passenger vehicles, light-duty diesel applications

CRI 2 Series

Common Rail

Improved common rail diesel engines

Passenger cars, SUVs, light commercial vehicles

CRI 2.2 / 2.5 / 3 Series

High-Pressure Common Rail

Modern diesel engines

Passenger cars, vans, commercial vehicles

CRIN Series

High-Pressure Common Rail

Heavy-duty diesel engines

Heavy trucks, buses, off-highway equipment

CRSN Series

Common Rail for Commercial Vehicles

Commercial diesel engines

Medium-duty and heavy-duty trucks, buses

Denoxtronic Related Injection Platforms

Diesel + Aftertreatment Support

Euro emission diesel systems

Commercial vehicles and industrial diesel systems with emissions control

Gasoline Direct Injection (GDI) Series

High-Pressure Gasoline Direct Injection

Gasoline direct injection engines

Passenger cars, performance vehicles

Multi-Point Fuel Injector Series

Electronic Port Fuel Injection

Gasoline engines

Passenger cars, light vehicles

       
202603-TD2-BOSCH

Why Choose Us:

1. Sample order is accepted.

2.Your choice make difference !

3.We are professional in engine oil supply system;

4.Super Value - Our rich experience help you increase profit on cost advantage.

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Contact Detail:
ADD:Huangpu Machinery City, No.585-A, No.138, Southeast Road, Huangpu District, Guangzhou City,
Guangdong Province
Cellphone:+86 15099762302 Whatsapp::+86 15099762302
Email:edwardswilliam1988@gmail.com

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