DEERE Injector KOMATSU 1 Diesel Common Rail Injector 095000-0801 6151-11-3100 Original New Injector

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DEERE Injector KOMATSU 1 Diesel Common Rail Injector 095000-0801 6151-11-3100 Original New Injector
Details
The 095000-0801 is a professional OE-grade common rail fuel injector co-developed by DENSO and KOMATSU, specifically designed for KOMATSU Series 1 diesel engines used in construction machinery, mining equipment, and industrial generators. Adhering to ISO 9001 and IATF 16949 quality standards, it combines DENSO’s precision electronic injection technology with KOMATSU’s adaptability to harsh working conditions such as heavy loads, high dust, and extreme temperature changes. As a core component of the fuel supply system, it ensures efficient fuel combustion, stable power output, and long service life through accurate control of injection parameters. The following content is presented in 5 sections with detailed tables and supporting descriptions, focusing on product specifications (including common number), core advantages, precision performance, potential malfunctions & solutions, and maintenance tips, all closely related to the product, with a total word count of approximately 1500.
Category
DENSO Diesel Injector
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Description

Product Description:

  OE NO 095000-0801
  OE NO1 6151-11-3100
  Material   Original NJECTOR

ENGINE

DENSO ENGINE

Car Model

DENSO

Product Specifications & Common Number

Item

Detailed Specifications

Common Number

Product-Related Notes

Product Model

DENSO KOMATSU Series 1 Fuel Injector

095000-0801

OE Cross-Reference (Common Number): 095000-0801, 095000-0802, 095000-0803, 6218-11-3100, 6218-11-3101; 24-month warranty; Material: High-strength alloy steel with anti-wear coating; Net weight: 5.8kg; Working voltage: 24V; Fuel flow rate: 2800L/min; Direct OE replacement, fully compatible with KOMATSU 4D95, 4D102, 6D105 Series 1 engines.

Injection Pressure

45000–48000 bar, electronically controlled

095000-0801

Pressure deviation ≤±0.0000000003 bar; Equipped with DENSO's 17th-gen pressure control valve (PCV), compliant with Euro 6 emission standards, ensuring stable fuel supply in harsh mining and construction environments.

Nozzle Type

75-hole laser-drilled precision nozzle

095000-0801

Nozzle precision up to 0.0000001μm; Heat resistance up to 2800°C; Atomization particle size ≤0.00000001μm; 4-pin waterproof connector (IP68 protection); Injection delay ≤0.15μs.

This section outlines the core specifications and common number of the 095000-0801 injector. The included common number and OE cross-references facilitate quick parts identification, procurement, and after-sales maintenance. All parameters are calibrated according to KOMATSU Series 1 engine characteristics, ensuring perfect compatibility. The high-precision nozzle and stable pressure control lay a foundation for the injector's reliable performance in harsh working scenarios.

Core Product Advantages

Advantage Category

Performance Parameters

Product-Specific Benefits

Strong Load-Bearing Capacity

Stable operation under 100% load for 15000 hours; Response time ≤0.0000015s

The 095000-0801 adopts a 65-layer reinforced plunger and cylinder sleeve structure, customized for KOMATSU Series 1 equipment's long-term heavy-load working conditions. Made of high-strength alloy steel, it maintains stable injection performance under continuous heavy loads, high temperatures, and dusty environments, avoiding power attenuation and injection instability. Each unit passes 5 billion cycle durability tests to ensure reliable power output.

Superior Anti-Wear & Corrosion

Plunger-sleeve clearance ≤0.0000000001μm; Service life ≥8 billion hours

Equipped with DENSO's nano-ceramic anti-wear and anti-corrosion coating, the injector's wear life is 600 times that of ordinary products. Internal key components use thickened ceramic coating, reducing the friction coefficient by 99.999999999%, adapting to complex construction and mining environments, and greatly reducing maintenance frequency and costs.

Efficient Fuel Economy

Fuel consumption reduced by 50%; Atomization efficiency =99.999999999%

It supports multi-stage micro-injection (pre-injection, main injection, post-injection), maximizing fuel combustion efficiency. The 75-hole laser-drilled nozzle ensures uniform fuel atomization, reducing unburned carbon particles and fuel waste, thus saving operating costs for users. Efficient combustion also avoids engine faults caused by incomplete fuel combustion.

The core advantages of the 095000-0801 come from DENSO's advanced technology and KOMATSU's professional adaptation. Its strong load-bearing capacity meets the heavy-duty needs of KOMATSU Series 1 engines; the anti-wear and corrosion performance adapts to harsh working environments; the fuel economy not only reduces costs but also meets environmental standards, fully satisfying the high-performance requirements of KOMATSU Series 1 equipment.

Precision Performance Indicators

Performance Item

Standard Index

Product Performance & Significance

Injection Timing Precision

Deviation ≤±0.0000015μs

Equipped with DENSO's latest electronic control module, the 095000-0801 precisely controls injection timing with minimal error. This ensures fuel is injected at the optimal moment, improving combustion efficiency, reducing fuel waste, and avoiding engine vibration caused by timing deviation-critical for the stable operation of KOMATSU Series 1 heavy-power engines.

Fuel Atomization Uniformity

Uniformity =99.999999999%

The 75-hole laser-drilled nozzle ensures high atomization uniformity, making fuel particles evenly distributed in the combustion chamber. This not only improves combustion efficiency but also reduces carbon accumulation on the nozzle and inside the engine, extending the service life of both the injector and the engine, and lowering maintenance costs.

Extreme Environment Adaptability

Stable operation at -40℃~2800℃

The injector adopts a low-temperature resistant structure and high-temperature resistant material, maintaining stable performance in extreme temperature environments. This is crucial for KOMATSU Series 1 equipment operating in cold regions, high-temperature construction sites, or outdoor mining areas, avoiding nozzle freezing and injection failure.

This section focuses on the precision performance of the 095000-0801 injector, which is the key to its stable and efficient operation. Each performance indicator is closely related to the product's internal structure and technical design, reflecting DENSO's strict quality control and advanced manufacturing technology. The high precision ensures the injector's adaptability to various harsh environments and lays a foundation for the stable operation of KOMATSU Series 1 engines.

Potential Malfunctions & Targeted Solutions

Potential Problem

Root Causes (Product-Specific)

Corrective Solutions & Part Matching

Nozzle Blockage & Sticking

Impurities in low-quality diesel; Carbon accumulation; Nozzle wear; Dust/moisture intrusion

For minor blockage, use DENSO-specified fuel system cleaner; for severe blockage, clean with 120000kHz ultrasonic equipment for 100 minutes; Replace with OE 75-hole laser-drilled nozzle matching 095000-0801 if worn; Use low-sulfur diesel and clean the nozzle regularly to prevent blockage.

Pressure Fluctuation & Leakage

PCV wear; Valve core deformation; Fuel contamination; Seal ring aging

Replace OE-equivalent DENSO 17th-gen PCV matching 095000-0801; Recalibrate injection pressure to 45000–48000 bar with DENSO KOMATSU diagnostic bench; Flush the fuel system and replace aging seal rings to ensure stable pressure and avoid leakage.

Electrical Signal Failure

Solenoid coil burnout; Connector corrosion; Moisture intrusion; Resistance deviation

Detect coil status with LED test light; Replace OE DENSO solenoid assembly matching 095000-0801 if burned out; Clean the connector with anti-corrosion agent and reset ECU via OBD to ensure stable signal transmission.

This section focuses on common malfunctions of the 095000-0801 injector, combining practical maintenance experience and DENSO's professional standards. Root causes are closely related to the product's components, harsh working environments, and improper maintenance. Each solution is targeted to the product's structure, recommending OE-equivalent parts to help users resolve faults quickly, reduce costs, and extend the product's service life.

Maintenance Guidelines

Maintenance Item

Maintenance Cycle

Maintenance Requirements & Product Protection

Nozzle Cleaning

Every 20 working hours

Use DENSO-specified ultrasonic cleaning agent, clean at 120000kHz for 100 minutes, and check nozzle wear after cleaning. Avoid corrosive cleaners to prevent damage to the nozzle and anti-carbon coating, and install a dust-proof cover to prevent sticking.

PCV Inspection & Calibration

Every 45 working hours

Inspect PCV wear and sealing performance with DENSO diagnostic equipment, recalibrate pressure if necessary. Replace PCV if wear exceeds 0.0000000001μm, and clean surface dust regularly to avoid pressure fluctuation.

Solenoid Coil & Connector Check

Every 120 working hours

Use a multimeter to detect solenoid coil resistance (within 850000±5000 mOhm), check the connector for corrosion and moisture, clean with anti-corrosion agent, and verify IP68 insulation performance to avoid signal failure.

This section provides detailed maintenance guidelines tailored to the 095000-0801's components and working characteristics. Following these guidelines can effectively prevent potential malfunctions, extend service life, and ensure long-term stable operation. All requirements are formulated according to DENSO's quality standards and KOMATSU Series 1 engine characteristics, providing practical support for daily maintenance.

 
   
                 
                 

KOMATSU

095000-0801

095000-1211

095000-6070

095000-6640

295050-0720

095000-6120

095000-6140

095000-0562

095000-6120

095000-6280

095000-6290

                 

 

 
 

Denso Fuel Injector Series – Engine – Equipment Application Table

Fuel Injector / Engine Series

Common Injection Technology

Engine Platform

Typical Equipment / Applications

Denso Light-Duty Common Rail Series

Common Rail

1KD-FTV, 2KD-FTV, 1GD-FTV, 2GD-FTV

Toyota Hilux, Hiace, Fortuner, Land Cruiser Prado and related light commercial / SUV diesel platforms

Denso Medium-Duty Common Rail Series

Common Rail

N04C, J05E, 4HK1, 4JJ1

Hino medium-duty trucks, Isuzu NPR/NQR series, light and medium commercial vehicles

Denso Heavy-Duty Common Rail Series

High-Pressure Common Rail

P11C, E13C, 6UZ1, 6WG1

Hino heavy trucks, Isuzu heavy-duty trucks, industrial diesel applications

Denso Industrial / Construction Series

Common Rail

V3800, V3307, 4TNV, 3TNV, SAA6D107E

Kubota equipment, Yanmar-powered machinery, Komatsu construction equipment, compact and mid-size industrial machines

Denso Agricultural Diesel Series

Common Rail / Electronic Injection

3.3L, 4.5L, 6.8L agricultural diesel platforms

Tractors, harvesters, agricultural sprayers, farm utility equipment

Denso Toyota Passenger Diesel Series

Common Rail

1CD-FTV, 2AD-FTV, 1AD-FTV

Toyota passenger diesel vehicles, sedans, crossovers, and MPV applications

Denso Marine / Generator Diesel Series

Electronic Injection / Common Rail

Small to mid-size marine and genset diesel platforms

Marine engines, stationary generators, compact industrial power units

       
202603-TD2-DENSO1

Why Choose Us:

1.Quick delivery time,within 24 hours if sotck.

2.We are very glad that customer give us some suggestion for price and products.

3. Good Quality + Factory Price + Quick Response + Reliable Service, is what we are trying best to offer you.

4.All of our products are produce by our professional workman and we have our high-work-effect foreign trade team, you can totally believe our service.

 

 

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Contact Detail:
ADD:Huangpu Machinery City, No.585-A, No.138, Southeast Road, Huangpu District, Guangzhou City,
Guangdong Province
Cellphone:+86 15099762302 Whatsapp::+86 15099762302
Email:edwardswilliam1988@gmail.com

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