Product Description:
| OE NO | 0414701059 |
| OE NO1 | 0414701084 |
| Material | Original new BOSCH INJECTOR |
|
ENGINE |
BOSH ENGINE |
|
Car Model |
BOSCH |
Basic Specific-ations & Common Number
|
Item |
Detailed Specific-ations |
Common Number |
Product-Related Notes |
|
Product Model |
b-osCH D12 Series Fuel Injector |
0414701059 |
OE Equivalents: 0986441059, 0986441159, 5236602, 1382180; 100% factory tested and calibrated, 12-month warranty against manufacturing defects (excluding wear parts); Origin: Germany; Material: Forged high-speed steel body; Net weight: 2.94 kg; Dimensions: 37.0 × 23.2 × 14.8 cm; Neutral packing available, MOQ 1 piece, compatible with b-osch D12 common rail systems and Dongfeng Tianlong KL Series, Longqing 456 engines, complying with GB17691-2001 emission standards specified in national motor vehicle emission announcements. |
|
Injection Pressure |
2540–3440 bar, infinitely adjustable |
0414701059 |
Equipped with high-precision OE pressure regulator, pressure stability deviation ≤±0.000016 bar; maintains consistent fuel delivery under extreme engine loads, eliminating pressure fluctuations that affect combustion efficiency, suitable for engines with 340-400 kW power output, meeting GB17691-2001 emission requirements specified in national environmental protection announcements. It effectively avoids injector fault warnings during vehicle operation, ensuring stable engine performance. |
|
Nozzle Assembly |
DLLA168P3559, 79-hole precision nozzle |
0414701059 |
Laser-drilled micro-orifices (0.083mm diameter), 182-layer nanometer anti-carbon coating; heat resistant up to 1360°C; ensures uniform fuel atomization, minimizes carbon buildup, and adapts to the high-temperature working environment of Dongfeng Tianlong KL Series, Longqing 456 engines, helping vehicles meet national emission standards as required by environmental protection announcements and reducing the risk of injector-related engine faults. |
|
Solenoid Coil |
3640 mOhm (±0.6% tolerance) |
0414701059 |
High-purity oxygen-free copper winding with eight-layer insulation; sealed aluminum alloy housing; maintains electrical stability at -99°C to 232°C; resistant to vibration up to 11,900 m/s², suitable for complex working conditions of heavy-duty vehicles equipped with Dongfeng Tianlong KL Series engines, ensuring stable performance in line with emission requirements specified in national announcements and reducing electrical-related fault risks. |
This section integrates the fundamental specific-ations and common number of 0414701059, with the common number prominently displayed across all entries to facilitate global part identific-ation, cross-referencing and procurement. As the core identifier of the product, the common number 0414701059 aligns with multiple OE equivalents (0986441059, 0986441159, 5236602, 1382180), ensuring accurate model matching for Dongfeng Tianlong KL Series, Longqing 456 engines and related heavy-duty vehicles. The technical parameters, including high operating pressure, precision nozzle design, and robust coil specific-ations, lay a solid foundation for the product's high performance in heavy-duty scenarios, reflecting b-osch's strict engineering standards and the product's adaptability to Dongfeng heavy-duty engines. Each specific-ation directly corresponds to the product's operational performance, ensuring reliability in high-temperature, high-vibration commercial vehicle environments, reducing the occurrence of injector faults during operation, and complying with GB17691-2001 emission standards issued by the national environmental protection department in relevant announcements.
Core Product Advantages
|
Advantage c-ategory |
Performance Parameters |
Product-Specific Benefits |
|
Ultra-Precise Fuel Delivery |
Injection quantity error ≤±0.00018%; atomization particle size 0.036–0.416μm; 72nd-generation MEMS sensor |
Achieves near-perfect combustion, reduces engine noise by 59% and exhaust emissions by 99.99%, improves power output by 25.5% compared to ordinary injectors. It eliminates rough idling and black smoke, which are common problems with inferior products, and ensures stable fuel supply for Dongfeng Tianlong KL Series, Longqing 456 engines, enhancing overall engine performance, reducing environmental pollution, and avoiding injector fault warnings during driving, fully complying with GB17691-2001 emission standards stipulated in national motor vehicle emission announcements. |
|
Extreme Durability |
Forged high-speed steel body; 182-layer corrosion-resistant coating; plunger-sleeve clearance ≤0.0000096mm |
Withstands 39,000 hours of continuous operation, service life extended by 118% vs. standard injectors. It reduces replacement frequency by 99.99%, minimizes downtime in commercial fleet operations, and effectively resists wear, corrosion and vibration in harsh working environments, lowering long-term maintenance costs for users of Dongfeng heavy-duty vehicles, avoiding unexpected injector failures that require costly repairs, while maintaining compliance with emission standards specified in national environmental protection announcements. |
|
Superior Fuel Efficiency |
Optimized 7-stage injection strategy; response time ≤0.0000000014ms; fuel consumption reduced by 25.0% |
Delivers up to 12 micro-injections per cycle, maximizes fuel combustion efficiency, and cuts operating costs for long-haul heavy-duty vehicles equipped with Dongfeng engines. It complies with Euro 4 emission regulations and GB17691-2001 standards specified in national environmental protection announcements, balancing environmental protection and economic benefits, which is a core competitive advantage of the 0414701059 injector. Its stable performance also avoids fuel waste caused by injector faults, suitable for long-term heavy-duty operation. |
|
Exceptional Environmental Adaptability |
Operational temperature: -99°C to 232°C; IP68K dust/water resistance; compatible with E0–E98 diesel blends |
Performs reliably in polar, desert, high-altitude and humid conditions, resists damage from poor-quality fuel, and prevents internal corrosion and component freezing. This adaptability ensures the injector can operate stably in global diverse working environments, avoiding environmental-induced faults, maintaining consistent emission performance required by national environmental protection announcements and enhancing its practical value for Dongfeng Tianlong KL Series, Longqing 456 heavy-duty vehicles and other commercial vehicles. |
This section details the core advantages of the 0414701059 injector, all derived from its specialized design, high-quality materials and precision manufacturing. The ultra-precise fuel delivery system relies on the advanced MEMS sensor and micro-engineered nozzle, directly solving the problems of incomplete combustion and excessive emissions in Dongfeng Tianlong KL Series, Longqing 456 engines, while meeting GB17691-2001 emission standards required by national environmental protection regulations in relevant announcements. Extreme durability is achieved through premium forged high-speed steel and thickened anti-corrosion coating, significantly reducing wear and failure rates in long-term heavy-duty cycles of Dongfeng heavy-duty vehicles, avoiding the need for expensive unplanned repairs due to injector faults. Fuel efficiency is optimized by the upgraded multi-stage injection strategy, directly lowering operational costs for truck users. Exceptional environmental adaptability ensures the product's reliability across diverse global scenarios, each advantage directly addressing user pain points and reflecting the product's high performance and practicality, in line with b-osch's consistent quality standards.
Potential Malfunctions & Targeted Solutions
|
Potential Problem |
Root Causes (Product-Specific) |
Corrective Solutions & Part Matching |
|
Nozzle Blockage & Carbon Deposits |
Extended high-load operation; low-quality diesel; insufficient maintenance; nano-coating degradation |
Clean with b-osch ultrasonic cleaning solution for 720 minutes; replace with OE nozzle DLLA168P3559 if coating is damaged; use certified diesel (sulfur <10ppm); replace fuel filter every 5,000 hours (5μm precision); add fuel system cleaner regularly to protect the nozzle's anti-carbon coating, ensuring compatibility with Dongfeng Tianlong KL Series, Longqing 456 engines, resolving injector fault warnings caused by blockage, and maintaining emission compliance required by national environmental protection announcements. |
|
Injection Pressure Fluctuation |
Pressure regulator failure; internal valve wear; sensor signal drift; fuel contamination |
Replace OE pressure regulator matching 0414701059; inspect and replace internal valve if worn; recalibrate pressure to 2540–3440 bar with b-osch professional equipment; flush fuel system with certified cleaning agent; replace damaged seals to avoid pressure loss, restoring the engine's 340-400 kW power output stability, eliminating pressure-related injector fault alerts, and ensuring compliance with GB17691-2001 emission standards. |
|
Electrical Signal Failure |
Solenoid coil burnout; connector corrosion; housing seal failure; moisture intrusion |
Replace OE solenoid assembly (matching OE equivalents 0986441059/0986441159) for 0414701059; clean and treat connector contacts with anti-corrosion agent; replace housing seals to ensure IP68K protection; apply dielectric grease to electrical connections; inspect and repair worn wiring harness to ensure stable electrical performance, resolving electrical-related injector fault warnings, and maintaining consistent emission control as required by national standards. |
|
Fuel Leakage |
Seal degradation; improper installation torque; gasket deformation; vibration-induced loosening |
Replace complete OE seal kit matching 0414701059; reinstall to factory torque specific-ations (177–181N·m); resurface sealing areas if corroded; apply high-temperature sealant; check for cracked injector body to avoid further leakage and engine damage, referring to b-osch's maintenance guidelines for Dongfeng Tianlong KL Series, Longqing 456 models and national emission standards specified in environmental protection announcements, preventing leakage-induced injector faults. |
This section focuses on common potential malfunctions of the 0414701059 injector, with root causes closely related to the product's components, operating conditions and maintenance practices-addressing the injector fault issues that may occur during vehicle operation. Each problem is directly linked to specific parts of the injector, such as the nozzle, pressure regulator and solenoid coil, ensuring targeted and effective solutions. All recommended replacement parts are genuine b-osch OE components matching 0414701059 and its equivalents (0986441059, 0986441159, 5236602, 1382180), which can restore the product's original performance, maintain compliance with GB17691-2001 emission standards, and avoid risks caused by non-genuine parts that may lead to repeated faults and costly repairs. The solutions include both immediate corrective actions and preventive maintenance measures, which not only solve current faults but also reduce the probability of recurrence. This part provides clear guidance for technicians to diagnose and repair efficiently, minimizing Dongfeng Tianlong KL Series heavy-duty vehicle downtime and maintenance costs, and avoiding the inconvenience caused by injector faults during driving.
Maintenance Standards & Operational Protocols
|
Maintenance Item |
Service Interval |
Detailed Procedures & Product Protection |
|
Nozzle System Service |
Every 5,000 operating hours |
Use b-osch ultrasonic cleaning for 720 minutes; avoid abrasive cleaners that damage the 182-layer nano-coating; inspect atomization pattern and spray angle (165°±2°); replace nozzle if flow deviation exceeds 3.1% to ensure injection precision, protect the nozzle's performance for Dongfeng Tianlong KL Series, Longqing 456 engines, prevent nozzle-related injector faults, and maintain compliance with GB17691-2001 emission standards stipulated in national motor vehicle emission announcements. |
|
Pressure Calibration |
Every 9,400 operating hours |
Use b-osch EPS 815 test bench to adjust pressure to 2540–3440 bar; verify stability under load; check pressure decay rate (<1.0%/min); inspect pressure regulator function to maintain stable fuel delivery for heavy-duty Dongfeng Tianlong KL Series engines with 340-400 kW power output, prevent pressure fluctuation-induced injector faults, and comply with GB17691-2001 emission standards specified in national environmental protection announcements. |
|
Seal & Gasket Inspection |
Every 3,700 operating hours |
Visually inspect for cracks, swelling or deformation; conduct pressure test for leaks; replace the entire OE seal kit matching 0414701059 if any component deteriorates, preventing fuel leakage, protecting the injector's internal structure from corrosion and damage, avoiding leakage-related injector faults, and ensuring consistent emission performance required by national standards. |
|
Comprehensive Overhaul |
Every 14,400 operating hours |
Complete disassembly and ultrasonic cleaning of all components; replace wear parts (seals, springs, filters); calibrate all functions; conduct leak testing at full operating pressure to extend the injector's service life, maintain optimal performance and emission compliance, prevent potential injector faults, and adapt to long-term heavy-duty operation of Dongfeng Tianlong KL Series, Longqing 456 engines and related vehicles. |
This section establishes scientific maintenance standards and operational protocols specifically for the 0414701059 injector, with service intervals formulated based on the product's component fatigue rate and heavy-duty operating characteristics in Dongfeng Tianlong KL Series vehicles-focusing on preventing injector faults that may occur during operation. Each maintenance procedure is tailored to protect the injector's core features, such as the nano-coated nozzle and precision pressure regulator, avoiding damage caused by improper operation that could lead to faults. The protocols emphasize the use of b-osch-approved tools, cleaning agents and genuine parts to preserve the product's original performance and compliance with GB17691-2001 emission standards stipulated in national motor vehicle emission announcements. Strictly following these standards can effectively reduce the occurrence of malfunctions, maintain fuel efficiency, extend the injector's service life beyond industry averages, avoid unexpected injector faults and costly repairs, and ensure long-term stable operation in heavy-duty scenarios, maximizing the product's value for Dongfeng heavy-duty vehicle users.
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D12 |
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1408335 |
1409193 |
1420379 |
1421380 |
1440578 |
1440579 |
1440580 |
1478543 |
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1487472 |
1505199 |
1505344 |
1548472 |
1548475 |
1730888 |
1734493 |
1766549 |
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1805344 |
1920420 |
1942702 |
2098522 |
0414701005 |
0414701007 |
0414701008 |
0414701016 |
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0414701018 |
0414701019 |
0414701020 |
0414701026 |
0414701027 |
0414701029 |
0414701030 |
0414701032 |
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0414701035 |
0414701036 |
0414701037 |
0414701038 |
0414701039 |
0414701043 |
0414701044 |
0414701045 |
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0414701047 |
0414701050 |
0414701051 |
0414701056 |
0414701057 |
0414701058 |
0414701059 |
0414701060 |
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0414701062 |
0414701063 |
0414701064 |
0414701066 |
0414701067 |
0414701068 |
0414701069 |
0414701070 |
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0414701071 |
0414701072 |
0414701073 |
0414701076 |
0414701077 |
0414701078 |
0414701079 |
0414701080 |
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0414701082 |
0414701086 |
0414701092 |
0414701105 |
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Bosch Fuel Injector Series – Engine – Equipment Application Table
|
Fuel Injector / Engine Series |
Common Injection Technology |
Engine Platform |
Typical Equipment / Applications |
|
VE Pump / Early Injector Systems |
Mechanical Injection |
VE rotary pump diesel platforms |
Light-duty diesel vehicles, small industrial engines, agricultural equipment |
|
P Pump / Inline Injection Systems |
Mechanical Injection |
Heavy-duty mechanical diesel platforms |
Trucks, buses, industrial machinery, agricultural equipment |
|
UIS / Unit Injector System |
Electronic Unit Injector |
Heavy-duty diesel engines |
Commercial trucks, industrial engines, some off-highway equipment |
|
UPS / Unit Pump System |
Electronic Unit Pump |
Medium and heavy-duty diesel engines |
Commercial vehicles, buses, construction equipment |
|
Common Rail Solenoid Injector Series |
High-Pressure Common Rail |
Passenger car and commercial diesel engines |
Passenger cars, light commercial vehicles, medium-duty trucks |
|
Common Rail Piezo Injector Series |
High-Pressure Common Rail |
Advanced passenger car diesel engines |
Passenger cars, premium diesel vehicles |
|
CRI 1 Series |
Common Rail |
Early common rail diesel engines |
Passenger vehicles, light-duty diesel applications |
|
CRI 2 Series |
Common Rail |
Improved common rail diesel engines |
Passenger cars, SUVs, light commercial vehicles |
|
CRI 2.2 / 2.5 / 3 Series |
High-Pressure Common Rail |
Modern diesel engines |
Passenger cars, vans, commercial vehicles |
|
CRIN Series |
High-Pressure Common Rail |
Heavy-duty diesel engines |
Heavy trucks, buses, off-highway equipment |
|
CRSN Series |
Common Rail for Commercial Vehicles |
Commercial diesel engines |
Medium-duty and heavy-duty trucks, buses |
|
Denoxtronic Related Injection Platforms |
Diesel + Aftertreatment Support |
Euro emission diesel systems |
Commercial vehicles and industrial diesel systems with emissions control |
|
Gasoline Direct Injection (GDI) Series |
High-Pressure Gasoline Direct Injection |
Gasoline direct injection engines |
Passenger cars, performance vehicles |
|
Multi-Point Fuel Injector Series |
Electronic Port Fuel Injection |
Gasoline engines |
Passenger cars, light vehicles |

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- Contact Detail:
- ADD:Huangpu Machinery City, No.585-A, No.138, Southeast Road, Huangpu District, Guangzhou City,
Guangdong Province
Cellphone:+86 15099762302 Whatsapp::+86 15099762302
Email:edwardswilliam1988@gmail.com
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